Tubular Compactor for Circular Knitting Fabric Textile Fining Machine

Product Details:
- Supply Ability : 10 Set Per Year
Price And Quantity
- 42000.00 - 45000.00 USD ($)
- 45000 USD ($)
- 1 SET Set
Trade Information
- tianjin qingdao
- 10 Set Per Year
- 2 Months
- Contact us for information regarding our sample policy
- STANDER PACKING WAY
- Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa
- All India
- ISO9001
Product Description
The machine equipped with 20mm seamless felt, magnetic levitation separate holder, electric oil cylinder, automatic hydraulic precise folder. It is mainly used for the preshrinking process of cotton. Blender fabrics that more than 65% cotton can use this machine also. Wool circular fabrics. Preshrink ratio 18%, shrinkage less than 5%. Technical flow:
Constant tensionless infeed -- four wheels overfeeding and expanding -- steam humidification -- double felts compacting -- cooling air -- precise folding
Basic Info & Technical Data
Model | DGYS450 |
Name | Tubular Fabric Sanforizer |
Application | Textile-finishing(shrinkage rate:2-5%) |
Suitable Fabric | Tubular knitted Fabric Pure cotton,wool,blended fabric(cotton content>65%) |
Main Matching Fabric | tubular fabric of above 65% cotton content |
heat source | natural gas / circulating conduct oil / steam |
pre-shrinking type | 20mm Nomex compacting |
supporting plate type | maglev separeted shuttle |
fabric outfeed type | auto precisely plaiter |
Max working width of supporting plate | 1450mm |
Max working width of felt | 1500mm |
working speed | 5-30m/min |
drum temperature control type | up & down separatly control |
drum drive type | up & down separatly drive |
Max temperature of drum | electricity,conduct oil <190,steam<140 |
breadth adjustment type | manual and electromotion |
capacity of machine | 10kw |
standard machine power supply | 380V/3P/50HZ |
control power supply | 220V/24V |
steam specification of steam box | 3-6Kg/cm² saturated steam |
steam comsuption of steam box | 50~100 kg/h |
compressed air | 0.35-0.6MPa |
dimension | L x W x H=6500mm x 2740 x 2250mm |
total weight | 4.55T |
Advantage:
- We possess the upgrade and design ability with our professional technical team, your customized design could be changed into drawing.
- With advanced technology and best quality, we make sure that you can get satisfied products based on our pleasant cooperation.
Machine structure:
Constant tension feeding device
This device consists of body frame, active draw shaft, R shape fabrics trunk, slide pannel, Footboard and photoelectric controllers. Its function is feed the fabrics into machine smoothly, eliminate the unstablility of fabrics width and shrinkage caused by tension fluctuates.
Overfeeding device and holder
Four wheel driving, the position of the overfeeding wheel is driven by leading screw, electric adjustment, easy to operate. The overfeeding wheel is made of Polyurethane material, which has long life span. The holder is newly designed magnetic fluctuate model; there is no connection element between the left and right parts. Width can be adjusted in the range of 350mm-1450mm, during the adjustment, no need change folder, no need stop the machine.
Steaming device
It is made of stainless steel and double layers structure, upside nozzles are concave shapes and underside nozzles are convex shape, the design can prevent condensed water ejection. Main pipe equipped a stainless ball valve to control the steam volume. The steam device also includes a vapor liquid separator and a condensing device.
The upper part of Steam box can be opened by air cylinder, convenient to feed fabrics, when start the machine it close automatically.
Compacting section
The compacting section is the main part of the machine, this part includes electric oil cylinder,20mm ring felt and damping plate.
After steam humidification, the fabrics enter to the compacting and setting unit, The fabrics is compacted between the felt and damping plate, after the fabrics leave the damping plate, it goes into the setting area between cylinder and felt. The fabircs will be setted size under the high temperature cylinder, after the process, the fabrics obtain stable width and gloss soften surface.
The cylinder temperature can be adjust according to the process requirement, and controlled by a thermo-regulator, the temperature control precise
The pneumatic device is used for direct the moving route of felt, the felt is tensioned by pneumatic cylinder and pressure is adjustable.
The main speed is the first cylinder speed, the second cylinder speed change follow the first speed, between the first cylinder and the second cylinder set with a tension adjust roll, which can keep the fabrics tension stable.
Conveyor belt
Conveyor is a special belt, its function is transport fabrics tensionless, and the fabrics on the belt does not drift. The speed is controled by main speed.
Folding device
Folding device include body frame, a pair of guide roll pressure plate lifting table and hydraulic system. The movement of lifting table is controlled by hydraulic, it fall automatically with folding height, and the fabrics can be transport out of the folder by conveyor belt automatically.
Drive device
The machine is droved by 4 gear reducer motors, the motor droved by inverter and controlled by PLC, HMI operating. Overfeeding ratio and main speed can be adjust according to process requirement, the set parameter memory storage when stop machine.
Electrical system
The electrical system consist of electric cabinet, PLC, inverter, synchronous controller, temperature controller, air breaker and operation panels.